From manufacturing to “intelligenceâ€, it is only a word difference, but it reflects the hardships of Qingdao Shuangxing Machinery Corporation from simple imitation to independent innovation over the years. In the past year alone, Double Star Machinery has completed more than 700 technical innovations and developed 83 new high-end products. Eleven new products have filled the domestic gap and applied for 16 national utility model and invention patents, fully reflecting the double-star machinery. "Intelligence-made" connotation.
From the end of 2008 to the development of counterfeiting and creation, in order to develop a two-layer four-die vulcanizer, Twinstar Machinery set up a dedicated technical team, repeatedly studied advanced foreign products, and finally determined the structure of a two-layer four-die vulcanizer. Subsequently, R&D personnel have overcome more than 10 technical difficulties such as the limit state without space, and the internal temperature equalization control, cracked more than 50 manufacturing problems, and successfully developed new products. At present, Double Star Machinery has created 10 core technologies on the double-layer four-mode vulcanizing machine and applied for two national patents.
According to the concept from counterfeiting to creation, Shuangxing Machinery successfully developed the most advanced mobile shot blasting machine in the country last year. The largest cleaning workpiece is up to 400 tons. It is currently the largest equipment in domestic cleaning work. The equipment breaks the convention of “moving the workpiece and immobilizing the blasting machine†in the design. The blasting machine can perform two-dimensional movements in both horizontal and vertical directions, realizing three-dimensional shot blasting and comprehensive cleaning.
Product innovation is rooted in the market at Double Star Machinery. “Intelligence-making†is by no means an engineering technician behind closed doors, but technical personnel participate in the market negotiations to understand the needs of users in the market and then establish new product development goals, which ultimately leads to widespread adoption of the market. Favourite new product.
In recent years, some large-tonnage castings have been continuously introduced in the country, but the carrying capacity of trolley-type cleaning machines and trolleys is generally very low. The market is in urgent need of a rotary trolley cleaning machine capable of carrying oversized tonnage workpieces. Twinstar Machinery tackled the technical problems faced by the development of large-scale trolleys one by one, designed a special supporting wheel, and used special materials and special casting techniques to increase the carrying capacity of trolleys from the previous 80 tons to 200 tons. . After the successful development of this new product, the sales of the machines of the Twinstar Machinery have doubled from the previous year.
Double Star Machinery also seized the opportunity of “solar home appliances to the countryside†and developed a special solar processing production equipment represented by CNC turret punch presses. At present, among the top 10 companies in the domestic solar energy industry, 8 have adopted the double-star mechanical solar digital control press.
The featured core technology occupied the high-end patented products and the four-stage high-efficiency winnowing reclaimer was the replacement product of the Zhongyuan Company of Dixing Machinery Corporation digesting and absorbing the latest German technology development. The company's technical personnel combined the advantages of the traditional vortex regeneration machine and the imported fourth-grade regenerator, and creatively proposed a new scheme of “using four-stage high-efficiency regenerator and air separation†to overcome six technical difficulties and finally develop a four-level high-efficiency wind. Select the regeneration machine. Compared with other regenerators, this new product can save electricity by 55% to 70%, making it the most energy efficient and efficient regenerator in the country. Since last year, Zhongyuan Company has successively developed 25 kinds of high-end products, such as multi-stage high-efficiency regenerative machines and flip-rolling machines.
In addition, the foundry company of Double Star Machinery has innovatively developed a degreasing and cleaning machine, which has filled the domestic gap at one stroke. The equipment completely subverts the traditional shot blasting process and realizes the perfect combination of chemical cleaning and physical cleaning. It has created a precedent for physical and chemical cleaning processes.
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