The Walter SURFOX electrochemical weld cleaning system has gained significant recognition for its exceptional efficiency in removing heat tint from welded stainless steel. Whether you're dealing with TIG, spot, or pulsed MIG welding, the system ensures that the integrity of the parent material remains intact. This innovative solution promotes the development of a robust and consistent chromium oxide passive layer, providing long-lasting protection against corrosion.
When compared to traditional methods like pickling pastes, SURFOX stands out as a safer, faster, and more cost-effective option. Its key benefits include being SAFE, FAST, and USER-FRIENDLY. The cleaning electrolytes used are NSF registered, making them suitable for use in food plants and ensuring no health risks for operators. The system achieves uniform cleaning and passivation at a rate of 3 to 5 feet per minute, delivering reliable results.
One of the standout features of the SURFOX system is its integrated reservoir and dispensing pump, which automatically delivers the cleaning electrolyte to the machine's tip, ensuring a seamless and uninterrupted cleaning process.
Understanding the importance of passivation is crucial for maintaining the corrosion resistance of stainless steel. The passive chromium oxide layer formed on the surface is essential for preventing corrosion. Any damage to this layer, caused by abrasion or heat from welding, can expose the metal to the risk of corrosion. It's important to remove heat tint and other contaminants to fully restore the corrosion resistance of stainless steel.
SURFOX emerges as a comprehensive cleaning solution, with a welding cleaning rate ranging between 3-5 feet per minute. Using electrical current and electrolyte cleaning solutions, the SURFOX system ensures thorough cleaning and passivation. Passivation typically takes between 24 to 48 hours to complete and stabilize.
The electrochemical cleaning process with SURFOX-G and SURFOX-T solutions demonstrates impressive results. Before cleaning, surfaces may show heat tint and contaminants, but after the process, the surface remains unchanged. Microscopic views highlight the effectiveness of the AC Mode, preserving the surface integrity without any alterations.
The SURFOX 305, a patented electrochemical weld cleaning system, is designed for stainless steel and aluminum. It efficiently removes heat tint from the heat-affected zone of MIG, TIG, and spot welds, ensuring a clean surface for initiating passivation on stainless steel without affecting the surface finish.
The SURFOX 305 also includes advanced features such as an integrated tank and flow-through system, minimizing spillage and cross-contamination. Its dynamic current control prevents micropitting, preserving the material's integrity. With switchable output modes, it can clean MIG welds, TIG, and spot welds, and the exclusive quick-change brush system reduces downtime.
For everyday production use, the SURFOX 205 offers extensive safety and productivity features. It cleans TIG and spot welds on stainless steel or MIG, TIG, and spot welds on aluminum. With separate marking kits, it can also mark surfaces of stainless steel, aluminum, and titanium.
The SURFOX TURBO 54D045 is the most lightweight and portable unit, perfect for field and repair jobs. It efficiently cleans TIG, Spot, and light MIG welds on stainless steel, offering hassle-free and rapid weld cleaning and passivation. Its accessories, like the narrow tungsten insert and carbon fiber brush, enhance its functionality.
Lastly, the SURFOX Mini 53D055 is ideal for on-the-go maintenance, with a compact design and ergonomic features. It cleans TIG or spot welds on stainless steel and MIG, TIG, or spot welds on aluminum, and can mark stainless steel, aluminum, and titanium surfaces with the appropriate kit.
These systems not only provide efficient solutions but also prioritize operator safety and environmental concerns, making them indispensable tools in modern welding practices.
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