China's machine tool industry is rapidly developing China's machine tool manufacturing industry

The rapid development of China's machine tool manufacturing industry is a major factor in driving the machine tool market. Beginning in the 1980s and 1990s, the Chinese government invested a large amount of funds each year to increase the pace of infrastructure construction, focusing on supporting technological transformation in the military, paper, textile, petrochemical, metallurgical, mechanical, and electronic industries, thereby driving investment in fixed assets. According to statistics from the relevant ministries and departments, since the 1980s, every 10 billion yuan invested in fixed assets has driven the reform and opening up of the machine tool market of As billion to L1 billion yuan for 20 years. The consumption of machine tools in China is roughly in line with the growth rate of the national economy. It has doubled in ten years.
However, in the late 1990s, the production capacity of ordinary machine tools was seriously overstretched, and the repeated construction of the machine tool industry was serious, which made the entire industry in trouble. Until the "Ninth Five-Year Plan" period, many companies actively adjusted the product structure, greatly reduced the production of ordinary machine tools, vigorously developed and produced CNC machine tools, and formed their own unique strong products. The CNC machine tool industry has entered a mature period from the development period. According to the latest statistics, the number of machine tools updated nationwide has accumulated nearly 3,500 kinds, and the number of CNC machine tools and other high-tech products has reached 1,500, and the speed of updating 400 kinds per year is growing.
Deputy General Manager Tian Zhirang of Machine Tool Co., Ltd. pointed out that the company's current products are mainly divided into low, medium and high grades. The low grade is mainly the demand of ordinary machine tools. This is mainly to better maintain some of the old CNC users who are underdeveloped and develop some New customers with special needs; in the mid-end products represented by CNC machine tools, although the domestic CNC technology is developing rapidly, compared with the international CNC products, the CNC machine tools made in China are still slightly insufficient, in addition to continuing and foreign technology. The exchanges and cooperation have surpassed Europe and the United States. The company's main strategy is to work hard on local services, supporting maintenance and comprehensive cost performance. The market share of high-end machine tools represented by machining centers is not large, and users prefer foreign products. But this is the future direction of the product development, the company must accelerate its own pace through multi-party cooperation.
In recent years, China's machine tool industry and overseas production, technical cooperation, the introduction of technology and talents, financing joint ventures, accepting sole proprietorship and other projects are in full swing. Especially after the accession to the WTO, Qinshang Grande Machine Tool Co., Ltd. MKS8312 CNC high-speed camshaft grinding machine Beijing North CNC machine tool limited I was the first machine tool factory sales department of the company, Zou Chunsheng, the first year of 2002, to Many machine tool manufacturers led by Dalian Machine Tool Group have achieved fruitful results in exporting foreign exchange. In fact, even the export of ordinary machine tool manufacturers is promising, because for ordinary lathes, non-CNC gear machines, heavy-duty machine tools, automatic machine tools and other products, accession to the WTO is more than a challenge, because the traditional machine tools produced in China are low in cost and stable in quality. , cost-effective, and developed countries produce such lathes are few, but in the international market, such products still have certain needs, so traditional Chinese machine tool products are competitive in the international market; and for high-end products Entry into the WTO is more of a challenge than an opportunity. Due to the requirements of use and technology, the high-end market is often dominated by foreign ownership. So far, the comparative advantages of China's machine tool industry have not been fully exerted, but I believe that with the rapid development of China's manufacturing technology, coupled with the huge domestic labor force, the relatively mature machine tool production technology and experience, the future development space is huge. .
IR Chunsheng, director of the sales department of the First Machine Tool Plant of Beijing Beiyi CNC Machine Tool Co., Ltd., pointed out that the cooperation of many parties can be said to be a great success of machine tool technology in recent years, which indicates that enterprises can integrate resources and advantages. Complementary to enhance overall child competitiveness. Last year, the company established a joint venture with Sakamoto Otsuka Co., Ltd. to build a large-scale machine tool Co., Ltd., and introduced a full set of technology from Otsuka Co., Ltd. to mass-produce vertical and horizontal machining center machine tools, forming a production line with an annual output of 1 dry table and about CNC machine tools. Will be officially put into production, the establishment of this system of children's heart system will help enterprises to participate in the division of labor in the higher level of the international machine tool market, just like the three upgrades proposed by the chairman Wang Jisheng, that is, the realization of the joint venture will fully enhance the company In the market competitiveness, enhance the status of the machine tool industry in China, and enhance the ability of the machine tool industry to equip China's manufacturing industry.
There are not many machine tool manufacturers that can really go out. At present, many domestic CNC machine tools and imported products can compete with each other, but many companies prefer to use imported ones instead of domestic ones. Therefore, improve the reliability of CNC machine tools. Shorten the delivery time and realize the remote service is the key to enhance the market competitiveness of the enterprise, and it is also a necessary prerequisite for expanding the export. In fact, research on the manufacturing process, improve the engineering complete set of capabilities, meet the individual needs of users, and provide users with a good "lifetime service". ", is the main trend of market demand in the future.
Wei Shuimu, deputy general manager of Taichung Precision Machinery Group Jianrong Precision Machinery (Shanghai) Co., Ltd. pointed out that the current high-end share of the Chinese machine tool market is mainly European and American machine tools, mainly due to their precise positioning and high cost, and the main positioning in Taiwan. It is the domestic mid-end market. This market is in great demand and the prospects are very optimistic. From the company's entry into the mainland China market for ten years, the annual sales revenue has increased by multiples. Considering the gradual deepening of China's major infrastructure projects and the rise of emerging industries such as automobiles, it is believed that the machine tool industry will get better and better, and the company's second plant in Shanghai will soon be formally established.
Dong Qingfu, deputy general manager of Dalian Machine Tool Group Co., Ltd. said that in the face of the impact of Asian machine tools such as South Korea and Taiwan on the mainland market in recent years, we must speed up the progress of joint ventures with foreign CNC manufacturers and improve the technical level and high-tech content. Shorten the gap with the level of overseas high-end CNC machine tools. From the demand of the machine tool market, the demand for high-end CNC machine tools in the domestic market is strong. The market sales and service awareness of Taiwanese manufacturers are stronger than ours. State-owned enterprises should increase their sense of urgency and anxiety, especially to enhance their market awareness and take off for Chinese CNC machine tools. make a contribution.
With the internationalization of the domestic market, the focus of competition between Chinese companies and foreign companies will be concentrated on popular CNC machine tools. CNC technology is the mainstay of the current machinery manufacturing industry. The CNC machine tools produced in China not only have a great development in the number of varieties, but also the technical level and quality of the products are constantly improving. The key common technology is to improve the flexibility of the machine tools. Intelligent and precise development. As far as the focus of production and design is concerned, the production of economical and simple CNC machine tools has shifted to the mass production of popular CNC machine tools, from single-machine technology to complete technology, from the manufacturing technology of the mainframe to the acceleration of modularization. The manufacturing technology of functional components has been changed from improving the research of stand-alone functions to improving the network and intelligent level of CNC machine tools.
The number of machine tools in China ranks first in the world, but the product quality and product structure are especially in the middle and lower reaches of the same industry in the world of CNC machine tools. There are problems of 'scatter, weak, low, slow'. Compared with international products, most products are based on There is a gap in technology, resulting in generally insufficient accuracy, it is difficult to achieve European standard positioning accuracy; secondly, there is a gap in the development of basic materials, not popular high-strength densely-cast cast iron; again in high-motion, static stiffness host structure and machine There is a gap in performance development. The design direction of high-speed machine tool mainframe structure is to enhance rigidity and reduce the weight of moving parts. In addition, there are gaps in application technology and key components. There is still a long way to go, to catch up with the international advanced level, and to continuously improve products. Development capabilities.
Cao Weicheng, chairman of the board of directors, said that the machine tool industry is called the equipment industry, and the equipment industry is a technology-intensive, technology-renewing industry. In the face of the process of WTO accession and world economic integration, it must be in a new round of economic restructuring. Find out where you are, speed up development, update frequency, use the "limitation increase" to speed up the intensification process, promote the development of the equipment industry, and participate in world economic competition.
The rapid development has put forward the requirements of “high speed, high precision, high efficiency, openness, intelligence, compound and network” to the machine tool industry. In recent years, the country has also put forward the slogan of 'informatization to drive industrialization'. Many machine tool industries use CAD/CAM technology, develop integrated management software and flexible manufacturing systems, and use information technology and composite technology to improve the performance of CNC machine tools and the level of key functional supporting products. To speed up product structure adjustment, and through the introduction of advanced technology, cooperative production, joint ventures, as soon as possible to promote the upgrade of the mainframe and key functional parts industry, to achieve the industry's leap-forward development.
Xu Guangwen, deputy director of the Beijing Machine Tool Research Institute, pointed out that the development trend of the machine tool in the past two years is a network system integrating network, integration and flexibility. The specific products are “unmanned chemical plants” and “machining centers”. "Because its former technology represents the high-end advantages of integration, networking and automation, it will be the direction of future machine tool manufacturing; and the 'machining center' is the embodiment of high precision, high density and high efficiency of machine tool manufacturing. In recent years, the technical level of the machining center can be said to be leaps and bounds. It has been close to the international technical level, which has surprised many international counterparts, but overall, there is still a gap between the international and the international stability. The lack of this. But this is not to say that China's processing centers have no market. We have the characteristics of strong service, low price, full variety and high plasticity. The specific study is three sentences to further publicize our corporate image; further display products. Comprehensive technical level features; further promote our brand."
As mentioned above, fixed assets are an important factor directly driving the development of the machine tool industry. In the next few years, China's fixed asset investment will increase year by year. According to the forecast of the relevant state ministries: According to the forecast of the Investment Research Institute of the State Planning Commission, between 2001 and 2005 Fixed assets investment will reach 210.92 billion yuan, and the investment rate will increase by an average of 37.6%, so that the annual average fixed asset investment is about 400 billion yuan. In addition, in the next decade, China's fixed asset investment in technological transformation will gradually increase. About 3,000 enterprises in the machinery industry will undergo technological transformation. The focus of demand is on high-tech products represented by CNC machine tools.
The economy will still maintain a growth rate of more than 7%. From the perspective of producing females, the secondary industry, especially the manufacturing industry, will be the most important force driving China's economic growth. As the process of industrialization continues to accelerate, the role of industry in economic growth will also significantly increase the "contribution share will exceed 60%*, according to this estimate, China will enter the manufacturing economy" era, it is not an exaggeration. China's position as a manufacturing power is also very obvious, and the manufacturing industry has entered an era of technological transformation, and a large number of enterprises will have to upgrade their equipment. Among the key users in the machine tool industry, the automobile industry represented by cars, the defense industry represented by the filth and the emerging and rapidly developing mold industry will become the three main driving forces for the development of the machine tool product market. Others such as the development of the western region, the West-East Gas Transmission, the West-East Power Transmission, the integration of the eastern and western highways, the transportation energy infrastructure, the rural power grid reconstruction, and the conversion of farmland to forestry, etc., will also be indirectly used for machine tools. Development Opportunity Zou Lizhi, general manager of Shenyang CNC Machine Tool Co., Ltd. pointed out that in recent years, China's dirty, dirty, shipbuilding, weapons and other industries have developed rapidly. The processing of new technologies and new products requires high-tech equipment to achieve Market demand. Car-based composite processing equipment is the key to achieving the accuracy of the basic parts. This series of equipment was supplied by powerful suppliers such as DMG, Austrian WFL, and Sakamoto Mazak before the 1990s. To the Chinese market. International manufacturers are forbidden for technical products such as high-tech, combined CNC machining equipment, CNC machining equipment, and CNC sleeper milling centers for military industry confidentiality and speciality. At present, China attaches great importance to the development of combined numerical control processing equipment with independent intellectual property rights. A large number of domestically produced five-axis linkage machine tools have entered the mature stage from the growth stage, so it is time for everyone to surpass.
Tao Tao, director of the sales and marketing department of Ningjiang Machine Tool Group Co., Ltd. pointed out that the trend of machine tools is precision, high efficiency, complete sets and automation, especially in the aspect of automation, connecting various types of machine tools to each other, forming 'unmanned factories', producing robots For supporting production, this also requires high-end comprehensive technical strength. For example, our company has won the well-known brands and high output value of this year's top ten companies. After years of unremitting efforts and struggles, we are technically apart from us. Self-developed, and also carried out various cooperation and exchanges with internationally renowned companies such as Citizen. In the industry, the company is optimistic about the automotive industry and the dirty weapons and other industries, optimistic about coastal cities.
It is worth mentioning that the characteristics of the automotive industry are characterized by high efficiency and flexibility. The focus of its technical transformation will be to transform the special machine tool production line into a flexible production line with better flexibility and high-speed machining center, which is suitable for rapid product change. Requirements.
Ke Qun, deputy chief engineer of Dongfeng Motor Corporation, pointed out that the flexibility we used to think is the use of flexible equipment such as machining centers. In fact, it should be further. Flexibility can be achieved by a variety of equipment. For example, some milling blanks do not necessarily use machining centers, milling machines. It can also achieve the purpose of flexibility; in addition, the automobile industry is relatively comprehensive, like our two assembly plants, they use automatic and semi-automatic welding or wrenches all day long, so they hope that the machine tool industry will continue to expand. Extend, add more process equipment according to the needs of our users, and perhaps add or consider the automotive assembly technology and equipment that are important in the automotive industry, such as paint processes, welding fixtures, dies and molds, according to industry classification.
Zhou Weigang, deputy director of Tianjin No. 1 Machine Tool Plant, pointed out that the company was founded in 1951 and is an old enterprise with a history of 50 years. In 1953, it successfully developed China's first C620 full gear transmission lathe. In recent years, with the machine tool industry. In addition to the production of ordinary machine tools and CNC machine tools, the company focused on the production of marketable products, and made structural adjustments. In 1957, the company began to produce gear processing machines from production lathes. In recent years, it has actively adjusted product structure and CNC technology innovation, developed and produced 16 categories, more than 30 series, more than 150 varieties and specifications of products; and production and sales have always been the company's advantage, in recent years the company for China to accelerate and upgrade the automotive industry, military and dirty The development of cutting-edge fields such as vacancies has played an increasingly important role.
With the continuous improvement of the technical level and grade of CNC machine tools, the ability to provide CNC equipment and complete sets of equipment for national key projects and national defense construction has also been significantly improved. The demand for machine tools in the shipbuilding, electric power, and dirty industries is mainly combined with CNC machining equipment, as well as high-precision, large-scale five-axis linkage high-grade CNC dragon boring and milling machine, five-axis linkage high-grade CNC turning center, It solves the processing of large-scale molybdenum alloy structural parts, especially the whole molybdenum alloy structural parts, which are processed into thin-walled parts with complicated shapes.
Wang Wei, Director of the Equipment Division of China Shipbuilding Materials Co., Ltd. pointed out that with the continuous development of the country, the scale of investment has increased, and the number of technological transformation projects has increased, the demand for machine tools in China's shipbuilding industry will become larger and larger; The equipment needs are Longsheng Machining Center, Tianjin First Machine Factory CIMTZOO; the stand also has five-axis linkage machining center, vertical linear motor drive, spindle high-speed machining center of 12000 rpm, etc. Metal cutting equipment, in addition, there are some forming equipment, measuring equipment, instruments, etc. In fact, the ship industry often puts special requirements on the matching parts and key parts of key equipment. If the machine tool is regarded as an arm, the tool is Hand, if the light has my arm, the hand can't get good results. Of course, the current shipbuilding industry and the machine tool industry are the same. In addition to improving the hardware, the processing concept should be improved, and the potential opportunities should be fully utilized. Understand the world's advanced technologies and concepts, and provide mold industry for the future development. It has developed rapidly in recent years, with an average annual growth rate of about 14% in the past five years. The global mold production value is about 60 billion to 65 billion US dollars. The rapid development of the mold industry has formed another hot spot for the demand for machine tools. China's large, complex, precise, long-life precision molds rely heavily on imports and have been imported for nearly 5 years. More than 800 million US dollars. The rapid development of molds requires high-end equipment such as five-axis CNC machine tools, CNC forming grinding machines, high-precision electric machining machines, and general die-casting machines, test-mode hydraulic presses and other equipment.
With the development of China's road traffic, the development of the real estate industry, the increase in investment, and the implementation of the strategy for the development of the western region, the demand for engineering, construction and other machinery has increased significantly, which has a certain demand for machine tools. Its demand characteristics are: heavy-duty cutting, requiring high power and rigidity of the machine. Agricultural machinery will be one of the industries with greater impact on China's entry into the WTO. There will be new progress in the introduction of technology and joint ventures in agricultural machinery. The demand for machine tools will be mainly for mid-range CNC machine tools, machining centers and special machine tools. Machinery, textile machinery, food packaging machinery and other industries have also developed at a relatively fast pace in recent years. Development and competition will prompt the industry to increase technical innovation, add a lot of CNC machine tools and key equipment, and will also promote machine tool tools. The development of the product market. The information product market will develop rapidly, and the rapid development of the computer market, communication business market and consumer electronics market provides valuable business opportunities for the machine tool industry.
Guo Junsheng, an engineer from the technical department of Anyang Xinsheng Machine Tool Co., Ltd., also pointed out that China's agricultural machinery, construction machinery, construction machinery and other industries have a large demand for medium and low-grade machine tools. In addition, in recent years, China's private enterprises have developed rapidly, but due to scale and cost performance, there are more demand for medium and low-end machine tools. The company's main production direction is in this respect. This is also the company's strengths. After all, the CNC technology and positioning technology of China's machine tool products have matured. The main advantage is that the cost-effective, localized service has its own characteristics. The domestic market can combine the specific needs of each type of market and even each customer to produce the most. Suitable economical CNC machine tools, at the same time, we must accelerate the pace of research and development, give play to China's local advantages, and produce more comprehensive and more varieties of products.
With the rapid development of China's economy, the rapid development of science and technology, and the gradual increase of market space, China's machine tool industry will surely encounter an unprecedented development opportunity; currently, domestically produced products and imported machine tools in the Chinese machine tool market have been able to Even though the influx of more foreign businessmen, the competition in the machine tool market will become more intense; in the social division of labor, the transformation of the professional division of labor, the structural adjustment of the machine tool industry, product upgrades have reached an imminent stage...
An industry insider is ambitious, and everyone in the industry will wait and see, and everyone in the industry will go all out to develop their greatest strength to create a brilliant machine tool!矽

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