Reducing CO2 emissions isn’t just about adopting emission-free technologies or boosting system efficiency—it’s all about swiftly implementing innovative ideas to make a tangible impact on environmental protection. Electrification, in particular, often demands a lot of time due to the complexity and duration of the development process. To help you cut down on time-to-market, we’ve completely transformed this approach.
Take a look at our image below to see how we’ve revolutionized electrification:
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### Fast, Faster, Standard System
With our 48V standard system, eKit48, we’ve simplified the process of transitioning to an emission-free setup. Instead of going through the traditional V-model approach, which often results in high resource consumption and long development cycles, we’ve streamlined everything to save you both time and money.
Our eKit48 provides standardized, pre-configured modules tailored to your specific system design. Thanks to smart configuration strategies, you can seamlessly integrate the system into your current architecture right away. Whether you’re looking to electrify individual components or the entire machine, the eKit48 offers the flexibility to meet your needs.
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### eKit48: Ready for Your Prototype Application
The eKit48 gives you a comprehensive solution that makes shifting from a conventional combustion engine to an electric machine straightforward and efficient.
#### Safe & User-Friendly
We’ve considered the shortage of skilled labor during our design process. Operating the eKit48 doesn’t require extensive high-voltage training, so your team can get started without delays. This lets you focus on what truly matters—your core business.
#### Flexible & Standardized
Our modular yet standardized design ensures maximum adaptability. You can effortlessly tailor the system to fit any architecture, ensuring smooth integration. With prototypes already available and highly compatible components, we deliver a solution that aligns perfectly with your requirements.
#### From One Supplier
HYDAC eliminates the need to source components from multiple third parties. Our innovative modular system relies on components we develop and manufacture in-house. By combining expertise from drive specialists like ENGIRO, advanced battery systems from Invenox, and cutting-edge control systems from TTControl, we provide you with end-to-end support.
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### The eKit48 Modular System
#### Modular. Standardized. Compact.
Choose from pre-configured, highly compatible components that integrate smoothly into your system architecture. We’ll guide you in selecting the best combination for your needs.
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### Power Distribution Unit
#### The Energy Manager for the eKit48
All components connect to the Power Distribution Unit (PDU), which is central to managing energy distribution safely and efficiently. Whether it's low voltage or high voltage, we customize the PDU to suit the dimensions of all components. Our meticulous power line planning ensures optimal energy distribution, whether you opt for standard cable harnesses or customized solutions.
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### Batteries & Charging Devices
#### LIOS 48 Battery System
Innovative, Intelligent, and Powerful
Many manufacturers weld battery cells together under high heat, causing them to degrade faster. Using our patented contact system, Invenox clamps the cells between two aluminum-core PCBs. Elastic and highly conductive materials ensure vibration-resistant connections, while pole contact cooling dissipates heat effectively.
Defective cells are easily replaceable thanks to our reversible clamp design, making our modules fully recyclable. For ultimate safety, our battery management system monitors cell conditions on two independent levels.
#### Charging Management
Interfaces Compatible Worldwide
Wallboxes, Schuko, and CEE connections each have unique requirements, but they share a common goal: ensuring the safety of the charging process. Adhering to the guidelines of the Low Voltage Directive and EMC, we offer pre-configured modules.
As a key component of the eKit48, we provide solutions for every connection type globally. Our charging tech spans power ranges from 1.5 to 12kW and supports supply voltages from 100 to 240Vac. Equipped with an ECSE controller, CAN interface, and EVSE-compatible communication interface (SAE-J1772 & EN-61851-1), our charging management is used worldwide.
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### Drives & Thermal Management
#### Drive Sets
Turnkey Solutions for Quick Implementation
We offer complete drive sets including motors, perfectly matched converters, and cable harnesses. All sets undergo rigorous testing and parameterization on our drive test benches before delivery. They arrive with a full parameter set, ready for immediate use after installation.
Our drive set variants cover high-speed and high-torque applications. Options include air or water cooling, various flange and shaft types—all designed to meet your specific needs.
#### Mobile, Variable-Speed Air Coolers
Efficient Cooling Without Energy Loss
Designed specifically for electrification challenges, our AC-M air cooler is a cost-effective solution for cooling electric motors and inverters. Its compact, variable-speed design ensures it uses only the energy needed, minimizing noise and vibration. Installation is quick and hassle-free.
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### Software & Controllers
#### Mix & Match – Certified Modules for a Quick Start
Our control software, MATCH, combines function modules tailored to your needs. These modules are certified and thoroughly tested, saving you time and ensuring safety. We prioritize functional safety from the outset, providing reliable communication through the right cable harnesses and software.
With our 12 or 24V interfaces for external consumers, the software and cables are ready to go. All you need is your unique specification.
#### Controllers
Software Interfaces with Robust Protection
For seamless operation of the eKit48, we’ve engineered durable controllers. Built to withstand harsh off-road conditions, they also boast numerous safety certifications. Developed by TTControl as part of the HYDAC group, these controllers offer maximum flexibility in machine development, up to seven CAN bus connections, and reusable code across all products.
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Contact us today to learn more about how the eKit48 can transform your electrification journey!
Beijing Automotive
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