When the financial crisis engulfed the world, the agricultural pump, the main force for export, swept the overseas market at low cost, but how long could this advantage last? In this regard, Ji Mingzhu, head of the Hebei Provincial Pump Quality Supervision and Inspection Station, believes that the pump manufacturers should speed up the pace of technological innovation, shift from low-cost competitive companies to technology research and development, and increase the core competitiveness of the industry.
The gap is obvious
The development of China's pump industry was relatively late. It started in the 1960s and is divided into two major categories: agricultural pumps and industrial pumps. Agricultural pumps are mainly used for farmland irrigation, such as centrifugal pumps, mixed-flow pumps, axial-flow pumps, and long-axis deep-well pumps. Submersible pumps and industrial pumps are mainly based on various impurity pumps. With the continuous advancement of science and technology, the discipline has been continuously refined, and derived a variety of derived series of products, such as pipeline pumps, sewage pumps, gravel pumps, self-priming pumps. When planning the economy, the state has cultivated a large number of state-owned large and medium-sized enterprises. At present, they still play a huge role in the industry, such as Shijiazhuang Pump Factory and Changsha Pump Factory.
Compared with the Western pump industry, China's water pump manufacturing industry has both advantages and gaps.
Low cost is a competitive advantage of China's pump industry. The wages of the Chinese labor force are less than US$ 3 per day on average in the West. Most companies recruit workers from rural areas elsewhere, and the factory buildings are the workers' quarters to reduce costs. The cost of leasing a plant or building a factory is also lower than that of a company in a western country. Furthermore, the rapid growth of China's construction, petroleum, petrochemical and environmental protection markets and major water transfer projects have become important pillars for the development of China's pump industry. It can be said that China's continuously growing market space is a prerequisite for China's pump industry to maintain its advantages.
However, these advantages are caused by the external environment of the company and are not caused by the core competitiveness of the enterprise. If the environment changes, it will be difficult to participate in international competition.
The first is that the design ability cannot keep up. Some large state-owned enterprises in the country can now produce spare parts for overseas pump companies. These companies have advanced computer data control machining centers and CNC machine tools, computer-aided design, three coordinate measuring equipment. However, these devices are rarely used for the processing of domestic products. This also hindered the improvement of China's pump design capabilities. Therefore, the design capability of most domestic pump companies can only meet the domestic market.
Insufficient technological innovation. At present, many advanced technologies introduced by many pump companies in China rarely make innovations. When overseas customers visited China's heavy industry projects, such as papermaking, petrochemicals, etc., it was found that the pump products of many projects were only changed based on Western design prototypes and on the basis of the nominal system and German industrial standards. As a result, it is difficult for pump companies to export their products to Western markets.
The processing process is behind. Although some domestic pump manufacturing companies have modern equipment that can achieve automatic operation, even the western foundry companies are overshadowed. However, most companies are outdated equipment and working environment. At present, China's pump companies can cast aluminum, copper, cast steel, cast iron, stainless steel, and composite materials. However, due to backward casting methods, cast steel and cast iron materials are wasted in the production process.
Ji Mingzhu pointed out that in order to solve the current problems in China's pump industry, the country has also formulated some policies. The country proposes a market-for-technical approach and cooperates with foreign partners in the form of "transfer of technology, co-design, and cooperation in manufacturing," and at the same time ensures that domestic companies have sufficient separation ratios and promotes domestic enterprises to acquire complete R&D and manufacturing technologies. In this situation, the Chinese pump industry should seize the opportunity and strive to catch up.
Technological innovation is the way out With the continuous deepening of the market economy, business concepts and market needs are changing, the enterprise system is also changing, how to adapt to the current market demand, to adapt to the rapid development of economic needs at home and abroad, research and development of marketable Products are the core purpose of each company. How to make use of high-tech technology, restructure and establish a new type of enterprise with the advantages of modern management and business philosophy is the magic weapon to win the market. The rapid rise of joint-stock companies and private enterprises in recent years have fully confirmed this, such as Shanghai Kaiquan, Tianjin Ganquan, Shanxi Tianhai, and the New Territories and Dayuan in the Wenling area of ​​southern Zhejiang, forming a new generation of pillar industry groups. The development of China's pump industry has played a positive role in promoting. It forms a three-dimensional framework with the existing state-owned large and medium-sized enterprises and supports the pump industry in China.
"In the face of another wave of competition in the world, China's pump industry will also be faced with another reshuffle. Technology-based, capital-based chips, reorganization, strong alliances, and a market monopoly, will be in recent years Inevitably, the establishment of a reasonable business model during the period, the network of insightful people, assault a breakthrough in a certain area, and enhance the overall quality of the enterprise will be invincible." Ji Mingzhu said.
He pointed out that the water pump research institutes represented by Tsinghua University, Gansu University, Huazhong University of Science and Technology, Beijing Agricultural University, and Jiangsu University have gradually shortened the gap with developed countries in the world through unremitting efforts, but due to the special economic atmosphere in China, many Excellent students do not have the opportunity to practice social practice, and the theory and reality are out of touch. The real academic leaders who have both theoretical and practical experience are rare, and although we have made great progress in some areas, the potential crisis is always threatening. The development of our industry. How to cultivate and bring up a generation of scientific research leaders is also an important choice for every company. Shanghai Kaiquan established its own research institute. Tianjin Ganquan Industry relied on Tianjin University to set up its own scientific research institution, which greatly stimulated the technological progress of the company and cultivated a large number of technical backbones, laying a foundation for the development of the company. basis.
Faced with the current domestic market situation, of course, technological institutions that are outside the corporate economy are certainly not viable. Therefore, the application of dumbbell-type theory is particularly important. More precisely, technology and market planning are an organic whole. The link is only a process of repeated work. It is particularly important to strengthen the construction of both ends.
In addition, we must further work on the level of process manufacturing. Many "Made in China" products are still competitive in performance in the international market, but due to the rough manufacturing process, the value of Chinese-made products has been discounted. For example, the appearance quality of products and the appearance design are very high. The big gap is that modern commodity economy is not a purely practical need, but it should be a pursuit of beauty and cultural perfection. We should do more work on the surface treatment of materials. Do not paint things with a simple appearance. We must pay attention to artistic styling when design is beautiful, and whoever buys our products is a culture that embodies our efforts.
Ji Mingzhu told reporters about such a thing. Once a senior expert engaged in energy system process research said such a sentence, our key process equipment also relies on imports, no way, although I believe that China's general machinery has many excellent products, but you have to give me an alternative import Reasons and confidence, tell me what unique process your product, what breakthroughs in technology! This intriguing statement is worth thinking about in our pumping companies.
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