Diesel Protection from HYDAC: Safeguarding Your Fuel from Refinery t
Fuel Contamination: A Common Challenge
Diesel fuel contamination is a widespread issue that can occur at multiple points along the supply chain. From the moment it leaves the refinery to when it’s used in your machinery, diesel faces numerous chances of picking up harmful contaminants. These include water entering during storage, microbial growth inside tanks, and solid particles that can degrade fuel quality. If left unchecked, these impurities can lead to fuel breakdown, clogged filters, and even engine failure.
Contaminated diesel not only reduces engine efficiency but also increases wear and tear on critical components, leading to more frequent maintenance needs. Downtime caused by mechanical failures can be costly, disrupting operations and affecting productivity for businesses across various industries.
Where Does Fuel Get Contaminated?
Solid Contamination
Particles in diesel fuel can cause serious damage to engines by clogging injection nozzles, reducing combustion efficiency, and increasing wear on internal parts. Regular filtration is essential to remove these particles, ensuring smooth engine operation and avoiding expensive downtime.
Water
Water in diesel fuel can lead to performance issues such as power loss and increased component wear. High water levels also accelerate corrosion and promote microbial growth. Effective water separation is key to maintaining engine reliability and longevity.
Diesel Bug
Diesel bug, or microbial contamination, can reduce system efficiency. It causes filters to clog more frequently, increasing maintenance costs and resource use. This problem often arises from water entering the tank, creating a biofilm that thrives at the fuel-water interface. To prevent this and avoid costly downtime, HYDAC offers advanced solutions that effectively remove water and filter fuel at every stage of the process.
Why Choose HYDAC?
Fuel contamination poses a serious threat to diesel engines. Without proper protection, it can lead to higher maintenance costs, extended downtime, and premature engine failure. HYDAC’s Diesel Protection solutions are designed to keep your fuel clean from the refinery to the engine, ensuring smooth and efficient operations. Whether you're in construction, agriculture, or industrial sectors, HYDAC's tailored solutions offer reliable, long-term protection for your equipment.
By integrating HYDAC’s advanced filtration and water separation technologies, businesses can extend the life of their equipment, lower operational costs, and optimize engine performance. Partner with HYDAC to safeguard your fuel and maintain efficient, dependable operations.
1 - Prevent Microbiological Growth
HYDAC Dieselmicron: Two-Stage Filtration for Clean Diesel
HYDAC Biomicron: Antimicrobial Solution Against Diesel Bug
Free water in tanks promotes the growth of bacteria, fungi, and microorganisms. HYDAC’s Biomicron® filter element uses triple protection to stop this. Built on the two-stage Dieselmicron® technology, the Biomicron® offers particle filtration, water separation, and microbial prevention. It disrupts cellular metabolism, preventing microbial growth while enabling coalescence and water separation through a hydrophobic barrier.
2 - Pre-filters and Water Separators with Biomicron and Dieselmicron Technology
HYDAC HDP High Tech
Ensure reliable pre-filtration for your fuel with the HDP diesel filter. It protects vehicle manufacturers and operators from malfunctions, breakdowns, and costly service calls. Featuring a plug-and-play drain solution, it automatically removes water without operator intervention during suction-side operation. As an absorbent pre-filter, the HDP safeguards all pumps and components against water and contaminants.
HYDAC HDP Best Cost with Manual Dewatering
The HYDAC Diesel PreCare cup filter system is available as a cost-effective version with manual water drainage. A hand pump can be integrated into the manual solution, placed directly on the pre-filter in the bypass. This design prevents pressure loss and eliminates the need for extra fittings to install the pump separately in the suction line.
HYDAC HDP Best Cost with an Electric Pump
Hydraulic air is another unwanted factor that can disrupt systems. Unlike traditional methods that require manual pumping, HYDAC integrates the pump into the filter, eliminating labor-intensive tasks and improving engine start-up performance.
HYDAC HDM Diesel Maincare
The HDM cup filter system meets market demands with high contamination retention capacity, compact design, and environmentally friendly disposal. It filters diesel and biofuel in the main flow, achieving cleanliness levels of 12/9/6 under engine vibrations and load fluctuations. Custom main filter modules can be developed upon request.
3 - Avoid Costly Downtimes with Effective Dewatering
HYDAC Dewatering Unit LowViscosity Unit LVU-CD 10
The portable HYDAC LowViscosity Unit is ideal for service operations. It removes solid contaminants and free water from up to 5,000 liters of diesel using two-stage bypass filtration. An adjustable transfer pump allows flexible use. Whether standard or economical, the LVU-CD 10 helps reduce the risk of diesel contamination effectively.
HYDAC Dewatering Unit LowViscosity Unit LVU-CD 40
This unit is suitable for stationary installation in bypass flow or as a transfer unit, handling up to 20,000 liters of diesel. It features unlimited dewatering, preventing internal corrosion in tanks, motors, and supply lines.
HYDAC Dewatering Unit LowViscosity Unit LVU-CD 600-8000
Water and diesel contamination threaten fuel, especially in infrequently used tanks like those in hospital generators or ship systems. The LVU-CD 600-8000 ensures reliable protection against system failures, providing independent fuel conditioning for critical systems.
4 - HYDAC Product Range for Optimal Cleanliness in One Pass
HYDAC Filtration Solutions
The LVH-F filtration housings help maintain fuel cleanliness according to ISO4406 standards, minimizing wear and maximizing engine efficiency. Equipped with Optimicron® ON-DF diesel filter elements, they ensure consistent filtration with high contamination retention capacity.
HYDAC Dewatering Solutions
LVH-CD housings connect to filter housings, enabling effective dewatering after filtration. HYDAC Optimicron® diesel dewatering elements ON-DC and ON-DS deliver high separation performance, ensuring low water content to prevent biological growth and contamination.
HYDAC All-in-One Diesel Conditioning
Our integrated system solutions allow both particle filtration and water removal in one pass, saving time and offering reliable protection against wear, performance degradation, and corrosion.
5 - Fuel Monitoring Systems for Your Diesel Fuel
To ensure high-quality filtration and dewatering throughout the entire process, it’s crucial to continuously monitor solid particle contamination and water saturation in your fuel. HYDAC measuring devices provide an effective way to track these factors. Using advanced technology, you can evaluate the cleanliness and water content of diesel across its entire transport route, with the information accessible online. This gives excellent transparency and actionable recommendations to improve your diesel conditioning. Contact our experts today to learn more about our fuel monitoring systems.
6 - HYDAC Product Range for Cleaner Diesel Across the Entire Process Chain
Portable Service Unit HYDAC FluidControl Unit FCU 1000
The FCU 1000 is ideal for service operations. It temporarily measures solid contamination, water saturation, and fluid temperature in diesel compliant with DIN EN 590 and ASTM D975 standards.
HYDAC ContaminationSensor Module CSM-E
Designed for permanent integration into the system, this compact and affordable module provides online condition monitoring for stationary applications, ensuring optimal fuel cleanliness measurements in line with ISO 4406.
Contact Us for More Information
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